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Carton & Case Flow Rack

Fast, organized order picking. Carton & case flow uses gentle gravity roller beds so cases roll forward to the pick face as product is taken. You get dense, FIFO pick faces that cut walk time and errors. Valley designs, sells, and installs carton flow across Youngstown and Northeast Ohio, sized to your carton dimensions and pick rates, with stamped permit drawings, turnkey installation, and 24-hour service.

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Automatic FIFO
Stamped Permit Drawings
Turnkey Installation
24-Hour Rack Repair

Dense, Organized FIFO Pick Faces

Carton flow turns a wall of shelving into a high-speed pick line. Cases load at the back of each gently sloped lane and roll to the front as they're picked, so the pick face is always full and the oldest product goes first. Many shallow levels put a large number of SKUs within easy reach, cutting walk and search time and reducing mis-picks. It's ideal for order fulfillment, kitting, and assembly supply, and it pairs naturally with pallet flow above for replenishment. Valley engineers the lane widths, slope, and wheel type to your cartons and throughput, then installs it turnkey across Northeast Ohio.

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What Makes Up Carton Flow

Inclined Roller Beds

Wheel or roller tracks set on a gentle slope so cartons glide forward to the pick face on their own.

Close Shelf Levels

Many shallow levels stacked at ergonomic pick heights present a lot of SKUs in a small footprint.

Automatic FIFO

Load from the back and pick from the front, so the oldest cases always present first for clean rotation.

Frames & Lane Dividers

Standard upright frames carry the beds; dividers keep lanes straight and cartons tracking true.

Turnkey Carton Flow Services

Pallet Racking Installation

Rack Inspection & Repair

Engineering & Permitting

Warehouse Design & Space Planning

Delivery & Relocation

Project & Installation Management

Other Storage Systems We Build

Selective Pallet Rack

The workhorse of warehouse storage, with direct access to every pallet. Roll-formed (teardrop) and structural bolted styles for any capacity. Best all-around for mixed SKUs.

Drive-In / Drive-Thru

High-density storage where forklifts drive into the bay. Drive-in for LIFO, drive-thru for FIFO. Maximizes cube when you store many pallets of few SKUs.

Push-Back Rack

Cart-and-rail systems storing 2–6 pallets deep per level with LIFO rotation. High density with far better selectivity than drive-in.

Pallet Flow

Gravity roller lanes for true FIFO rotation: load one side, pick the other. Ideal for high-throughput and date-sensitive product.
See All Pallet Racking Systems

The Brands Behind Our Flow Rack

Interlake MecaluxSteel KingRidg-U-RakUNARCOHannibalFrazierHuskyBulldog

Carton Flow Questions Customers Ask

How does carton flow rack work?

Carton flow (also called case flow or gravity flow shelving) runs slightly inclined roller or wheel beds so cartons and cases roll forward to the pick face as product gets pulled. You end up with dense, organized FIFO pick faces where the oldest stock always sits up front. It shines for piece and case picking and order fulfillment. Valley designs, sells, and installs it across Youngstown and Northeast Ohio.

Is carton flow the same as pallet flow?

Same gravity idea, different scale. Pallet flow moves full pallets on heavy-duty lanes. Carton flow moves individual cartons and cases on lighter roller and wheel tracks right at pick height. Carton flow is built for hand-picking speed, with lots of shallow, closely spaced shelf levels putting many SKUs at an easy pick face. Plenty of shops run both, with pallet flow up top for replenishment and carton flow below for picking.

What do I get out of carton flow shelving?

Faster picks and fewer mistakes. Product is always presented at the front, SKUs stay densely organized, walk and search time drop, and FIFO rotation happens on its own. It is a favorite for order fulfillment, kitting, and assembly supply. Call us at 888-952-7536 and we will size the lane width, slope, and wheel type to your carton sizes and pick rates.

How much does pallet racking cost?

Pallet racking cost depends on the system type, capacity, height, and number of bays. Selective rack is the most economical per position, while high-density systems like push-back and pallet flow cost more but store more in less space. Valley designs to your budget and gives a firm quote. Call 888-952-7536 for pricing on your project.

What type of pallet racking is best for my warehouse?

The right system depends on your SKU count, pallet volume, and rotation needs: selective rack for direct access to mixed SKUs, drive-in for high-density LIFO, push-back for density with selectivity, pallet flow for FIFO throughput, and cantilever for long loads. Valley designs the layout around how your operation actually runs across Northeast Ohio.

Can damaged pallet racking be repaired, or does it need to be replaced?

Forklift-damaged rack can usually be repaired rather than fully replaced. Valley provides engineered column repair kits, front-column and sub-frame replacement, and load-beam repair to restore rated capacity, with cooler/freezer engineer stamps available. We run 24-hour emergency rack repair across Northeast Ohio. Call 888-952-7536.

Carton & Case Flow For Northeast Ohio
Designed, engineered, installed, and serviced for warehouses around Youngstown and all of Northeast Ohio.
888-952-7536

Areas We Serve

Employee-owned in Youngstown, OH since 1956 — Valley provides forklift sales, service, parts, and warehouse solutions across Youngstown and all of Northeast Ohio.

YoungstownBoardmanWarrenCantonAkron

We also serve Mahoning County, Trumbull County, Columbiana County, Stark County, Summit County, Portage County, Mercer County, PA, Lawrence County, PA, and the surrounding Northeast Ohio communities. Don't see your town? Call 888-952-7536 — if you're in our region, we cover you.

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